EV Cables

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EV Cables

Swami Cables LLP manufactures high-performance EV Charging Cables engineered for safe, efficient, and reliable power transmission in electric vehicle charging infrastructure. These cables are designed to handle high current loads, continuous duty cycles, and harsh environmental conditions while maintaining superior flexibility and durability.

Built with fine-stranded annealed copper conductors and thermoplastic elastomer (TPE) or specially formulated PVC/XLPO insulation, our EV cables provide excellent thermal stability, oil resistance, abrasion resistance, and flame retardancy. Suitable for both AC and DC fast charging systems, they ensure consistent performance in residential, commercial, and public charging stations.

Why Choose This Cable

  • High Conductivity Fine-Stranded Copper Conductor
  • Superior Flexibility for Easy Handling
  • High Current Carrying Capacity
  • UV, Oil & Abrasion Resistant
  • Flame Retardant & Low Smoke
  • Weather & Moisture Resistant
  • Long Service Life Under Heavy Duty Usage
  • Suitable for Outdoor Charging Stations

Compliance & Certifications

  • Manufactured in accordance with IS: 694 standards
  • Produced under ISO 9001 certified quality management system
  • Tested as per national and international quality norms

Performance Advantages

  • Stable Power Delivery During Fast Charging
  • Reduced Heat Generation
  • Enhanced Safety Against Overheating
  • Excellent Mechanical Strength
  • High Durability in Outdoor Installations
  • Long Operational Life

Technical Specifications

Conductor Material Bare / Tinned Copper (Class 5 Flexible)
Insulation Type TPE / XLPO / Special EV Grade PVC
Sheath Heavy Duty TPE / PVC
Rated Voltage Up to 1.1 kV
Temperature Range -30°C to +90°C
Short Circuit Temp Up to 250°C
Flame Retardant IEC 60332-1
IP Protection Suitable for IP Rated Charging Systems
Flex Life High Bending & Torsion Resistance
Standard Sizes 2.5 Sq.mm,4 Sq.mm,6 Sq.mm,10 Sq.mm (custom sizes on request)
Available Configurations Single Phase EV Charging Cable,Three Phase EV Charging Cable,DC Fast Charging Cable,Coiled & Straight Type Cables,Custom Lengths Available
Applicable Standards IEC 62893 (EV Charging Cables),IEC 60332-1 (Flame Retardant),IEC 60228 (Conductor),RoHS Compliant,CE Compliant
Size (Sq.mm) Conductor Dia (mm) Min. Insulation (mm) Min. Sheath (mm) Overall Dia (mm) Min. Bending Radius Current Rating (Amp)
2.5 1.78 0.80 1.20 9.5 – 10.5 4 × OD 25 A
4.0 2.25 0.80 1.30 11.0 – 12.5 4 × OD 32 A
6.0 2.76 0.90 1.40 12.5 – 14.0 4 × OD 40 A
10.0 3.57 1.00 1.50 16.0 – 18.0 4 × OD 63 A

Applications

  • Residential EV Charging Units
  • Commercial Charging Stations
  • Public Fast Charging Infrastructure
  • EV Manufacturing Units
  • Battery Charging Systems
  • Electric Bus & Fleet Charging

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